Wheel Rim Production Line for agricultural vehicles LMF1

The Wheel Rim Production line LMF1 is a comprehensive system designed for the manufacturing of large-format steel wheel rims, with a capacity for sizes ranging from 18 to 42 inches. The line integrates core forming, welding, and sizing machinery, much of which is over 30-40 years old, with modern material handling components from as recent as 2022. Key manufacturers in the line include Fero , VEB , Ottensener Eisenwerk , Müller , and Abus

Key Specifications for Agricultural Rim Production

• Product Size Capability: 18" to 42" rims
• Maximum Rim Width: 450 mm
• Maximum Bending Sheet Thickness: 6 mm
• Key Press Forces: 2,500 kN, 34 MP (horizontal), and 135 MP (vertical)

Component Breakdown

Material Handling & Preparation

• Scissor Lift Table: Manufactured by Büter, it has a load capacity of 6 t.
• Electric Chain Hoist: Manufactured by Abus, it has a load capacity of 250 kg and was built in 2022.
• Mobile Hydraulic Lifter: A Vaculift model H-2-150 with a load capacity of 150 kg. It was built in 2015 and has the serial number 69083.
• 2 Manual Grinding Stations: Both stations have integrated extraction systems.

Bending, Pressing & Welding

• 3-Roll Plate Bending Machine: A 1965 Fero, type UBBDAH6x650. It is designed for a turning diameter of 350–1,100 mm, a bending width of 200–650 mm, and a max bending cross-section of 2,500 mm² on sheets up to 6 mm thick.
• Transfer Chain Conveyor: Measures approximately 6,000 mm in length and 600 mm in width and is over 40 years old.
• Hydraulic Press: From VEB Wema Zeulenroda, this type PYXEH250S1M press has a force of 2,500 kN and is over 40 years old.
• Wheel Rim Welding Machine: An Ottensener Eisenwerk model AUSK600, it has a rated power of 600 kVA, a connected load of 1,000 kVA, and a weight of 22,000 kg. It is over 30 years old and has the serial number 370215.
• Weld Seam Deburring Unit: The manufacturer and type are not specified; it is over 35 years old.

Forming, Profiling & Sizing

• Hydraulic Press for Rim Expansion: A Müller, type EZ160-10.11.22, built in 1977.
• Jib Crane: An Abus model with a jib length of approximately 3,000 mm and an electric chain hoist with a 250 kg capacity.
• Wheel Rim Profiling Machines: Manufactured by VEB Getriebewerk Benig, these gearbox-type machines weigh 4,000 kg each and operate at 665 rpm. They are over 40 years old.
• Rim Stretching Machine: A 1963 Fero, type UBXFSK1070X460X135. It has a horizontal press force of 34 MP and a vertical press force of 135 MP. The machine handles rim sizes from 18" to 42" and a maximum rim width of 450 mm, with a slide stroke of 520 mm.

Auxiliary Equipment & Finishing

• Transfer Station: An older Abus model with a chain suspension.
• Hydraulic Power Units: The line includes a unit with a 430 l oil tank and four additional units with a combined oil volume of 530 l.
• Discharge Station: Details are not specified.
• Hydraulic Press: An older VEB, type BYXE25S.
• Workstations: The line includes a workbench with an overhead light and tool cabinets